When comparing welding subcontractor offers, the easiest thing to look at is the day rate — but that is often misleading. The real cost is made up of several factors, and the cheapest offer can turn out to be the most expensive. Let us look at what actually drives the cost and how to compare offers fairly.
Certification and profiles
Certified pipe and pressure welders cost more than general labour — and are in higher demand. The make-up of the crew (how many certified welders, how many fitters, how many helpers) drives the cost most. A cheaper crew without the right certificates may not be allowed to do the work at all.
Urgency and duration
Short-notice mobilization — for a turnaround, say — costs more than planned work. Short assignments carry more overhead per day (mobilization, accommodation, travel) than long ones. When comparing, ask what is included.
Posting, travel and accommodation
For posted crews, travel, accommodation, per-diems and posting administration (A1) are part of the real cost. Some include them in the rate, some do not — so offers without these items are not necessarily cheaper. Ask what the rate covers.
Scope, shifts and productivity
In the end, productivity decides. A certified, well-managed crew that makes the weld right first time and passes acceptance is cheaper than a cheap crew with rework, delays and re-tests. Night shifts and the complexity of the work also matter — look at the total cost, not just the day rate.
At Save Consulting we provide certified crews with a transparent cost structure and posting handled — so you know what you are paying for.